adam-6000 series user manual

When requesting an RMA (Return Material Authorization) number, please access ADVANTECH's RMA web site: If the web sever is shut down, please contact our office directly. A product returned without dated proof of purchase is not eligible for warranty service. 5. Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer. Technical Support We want you to get the maximum performance from your products. So if you run into technical difficulties, we are here to help. For most frequently asked questions you can easily find answers in your product documentation. Moreover, there are a huge database about trouble-shooting and knowledge Base as technical reference on our website. These answers are normally a lot more detailed than the ones we can give over the phone. So please consult this manual or the web site first. If you still cannot find the answer, gather all the information or questions that apply to your problem and, with the product close at hand, call your dealer. Our dealers are well trained and ready to give you the support you need to get the most from your Advantech products. In fact, most problems reported are minor and are able to be easily solved over the phone. In addition, free technical support is available from Advantech engineers every business day. We are always ready to give advice on application requirements or specific information on the installation and operation of any of our products. Manual Organization This Manual has six chapters, three appendices. The following table lists each chapter or appendices with its corresponding title and a brief overview of the topics covered in it. Summarize the features and the common specification of ADAM-6000. Explains the functions of the LED indicators. Give a direction to calculate system capacity and select a certain power supply. Recommend a standard for communication cable and connector.

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No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements upon the rights of third parties which may result from its use. Acknowledgments IBM and PC are trademarks of International Business Machines Corporation. Part No. 2001600000 Printed in Taiwan First Edition Mar. 2002 Product Warranty Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two year from the date of purchase. This warranty does not apply to any product which have been repaired or altered by other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability as a consequence of such events under the terms of this Warranty. Because of Advantech’s high quality-control standards and rigorous testing, most of our customers never need to use our repair service. If an Advantech product ever does prove defective, it will be repaired or replaced at no charge during the warranty period. For out-of-warranty repairs, you will be billed according to the cost of replacement materials, service time and freight. Please consult your dealer for more details. If you think you have a defective product, follow these steps: 1. Collect all the information about the problem encountered (e.g. type of PC, CPU speed, Advantech products used, other hardware and software used etc.). Note anything abnormal and list any on-screen messages you get when the problem occurs. 2. Call your dealer and describe the problem. Please have your manual, product, and any helpful information readily available. 3. If your product is diagnosed as defective, you have to request an RAM number.

Convert continuous analog signals into input values for host device Analog output module Analog valves, actuators, chart recorders, electric motor drives, analog meters Interpret host device’s output to analog signals (generally through transducers) for field devices. Users can refer the dimension of the bracket to configure an optimal placement in the panel or cabinet. Fix the bracket first, then, fix the ADAM-6000 module on the bracket. Figure 3-1: ADAM-6000 panel mounting dimension Figure 3-2: Fix ADAM-6000 module on the bracket 3-2-2 DIN rail mounting The ADAM-6000 module can also be secured to the cabinet by using mounting rails. Fix the ADAM-6000 module with the DIN Rail adapter as figure 3-3. Then secured it on the DIN rail as figure 3-4. If you mount the module on a rail, you should also consider using end brackets at each end of the rail. The end brackets help keep the modules from sliding horizontally along the rail. Note: The wires used should be sized at least 2 mm. Do not combine wires to make them longer. 3. Use the shortest possible wire length. 4. Use wire trays for routing where possible. 5. Avoid running wires near high-energy wiring. 6. Avoid running input wiring in close proximity to output wiring where possible. 7. Avoid creating sharp bends in the wires. The digital data is then translated into engineering units. In order to satisfy all plant needs in one module, ADAM-6017 has designed with 8 analog inputs and 2 digital outputs. Each analog channel is allowed to configure an individual range for variety of applications. Just adjust the jumper setting to choose the specific input type you need. Refer to Figure 4-3, each analog input channel has built-in a jumper on the PCB for users to set as a voltage mode or current mode. It provides 12 digital input and 6 digital output channels with 5000VRMS Isolating protection. All of the Digital Input channels support input latch function for important signal handling.

3 Hardware Installation Guide Lists the necessary components and proper environment in installing process. Describes the Hardware dimension and the way to place or mount it. Introduces the Planning Your Application Program functions and structure of DLL drivers and command sets. Explain how to integrate these programming tools to plan your application program. A Design Worksheets Provides organized worksheets for users to establish system configuration document in order. C Grounding Reference Explains the concepts about field grounding and shielding. 1 2 How to use this manual The following flow chart demonstrates a thought process that you can use when you plan your ADAM-6000 Ethernet Data Acquisition and Control System. Please refer to Figure 1-1 to have a brief view of ADAM-6000 system architecture. ADAM-6000 also supports UDP protocol over Ethernet networking. Move over, the ADAM-6000 modules could be downloaded the user-defined web page for individual applications. Therefore, Advantech provides the necessary DLL drivers, OPC Server, and Windows Utility for users for client data for the ADAM-6000P. However, static electricity problems occur much more frequently at lower humidity levels. Make sure you take adequate precautions when you touch the equipment. Consider using ground straps, anti-static floor coverings, etc. This LED is blanking when ADAM-6000 module is running. (2) Link: Green indicator. This LED is normal on whenever the ADAM-6000 module’s Ethernet wiring is connected. (3) Speed: Red indicator. This LED is on when the Ethernet communication speed is 100 Mbps. (4) COM: Green indicator. How many hubs are required for the connection of these Ethernet devices. Analog input module Thermocouple signals, RTD signals, temperature transducers, pressure transducers, load cell transducers, humidity transducers, flow transducers, potentiometers.

Moreover, the Windows Utility provides network connection test tool for user to verify whether the communication is workable. Mean while, the “Device Name” and “Device Description” are editable by operator’s needs. Figure 5-6 Define Device Name and Description Step2. Link Speed This function will show the current linking speed to be either 10Mbps or 100Mbps. However, the utility will auto-detect the current transmission speed on the network segment and set the transmission speed for the device accordingly without your further efforts. Duplex Mode The utility will detect the current transmission mode (half-duplex or full-duplex) on the network segment, and set the transmission mode for the device accordingly without your further efforts. You can read the Digital input status through the change of the indicator icons. Oppositely, you can write the digital output status through clicking the indicator icons. Figure 5-10 Operating and Indicating Icons Note 1 The indicator icons are only available to click for digital output channel. 2 The hexadecimal code will be calculated automatically for any status. With intelligent design concept, the digital input channels support counter and signal latch functions. Click the specific channel, there will be four working modes for choosing. Figure 5-11 General Digital Input Mode Figure 5-12 Counter Input Mode Figure 5-13 Latch Input Mode Note: 1) The new working mode setting will take effective after click the “Update” button. 2) If necessary, users could invert the original single for flexible operation needs. The digital output channels support pulse output and delay output functions. Figure 5-14 Pulse Output Mode Setting Figure 5-15 Delay Output Mode Setting Analog Input Module Selecting ADAM-6000 Analog Input Modules includes ADAM-6017, users can read following information from the Utility. The data type of analog Input modules is always “word”.

Mean while, these DI channels allow to be used as 1 KHz counter. Opposite to the intelligent DI functions, the Digital Output channels also support pulse output function. Users could configure the specific DI channels to be counters via Windows Utility. It provides 12 digital input, 2 digital output, and 2 counter (10 KHz) channels with 5000VRMS Isolating protection. Bonding with an Ethernet port and web page, the ADAM-6060 offers 6 relay (form A) output and 6 digital input channels. Total switching time: 10 msec. Users can learn the hardware connection, software installation, communication setting and every procedure for system configuration from these sections. 5-1 System Hardware Configuration As we mentioned in chapter 3-1, you will need following items to complete your system hardware configuration. Once you download and setup the Utility software, there will be a shortcut of the Utility executive program on Windows’ desktop after completing the installation. The following guidelines will give you some brief instructions on how to use this Utility. ? Main Menu ? Network Setting ? Adding Remote Station. Firmware and Web Page Update. Security Setting ? Terminal emulation. Function Menu Item File contents “Exit” Function, using to exit this Utility program. Item Setup contents Timeout and Scan Rate setting functions. Please be aware of the time setting for other Ethernet domination usually longer than local network. Item Help contents on-line help function as user’s operation guide; the item About contents information about software version, released date, and support modules. Tool Bar There are five push buttons in the tool bar. Then the tree-structure display area will appeal with the searched units and the relative IP address. Figure 5-4 Network Setting See Figure 5-4, there are also Host PC’s information in the status display area, include host name and IP address.

IsTrueOn is the parameter used to indicate ON or OFF. The parameter StartingAddr is the starting address of desired channel. NoOfPoint is to indicate how many desired channels to be monitored. Both of the parameters are of integer data type. The third parameter, ModBusRTU is an array with data type of byte, which is used to carry digital inputs of the desired channels. The third parameter, ModBusRTU is an array with data type of byte, which is used to carry analog inputs of the desired channels. Now we’re going to teach you step by step how to customize your Web page. Java Applet Programming To create your own Web page, you have to follow some rules. There are two parts in this section. We start from the HTML file. Please refer to table 2 below for the default HTML source code. WIDTH and HEIGHT are parameters to set the visible screen size of your Java Applet Web page. The HTML is a good template for you to create your own embedded Web page; however, the parameter names and most of their values cannot be modified, or it will not work. To acquire the necessary parameter information from the index.html, you need to add the fragment below. In this case, the name for the file should be ADAM6060.jar. The figure below shows the structure to make the jar file. Then, tell the utility where the path is for the JAR and HTML files. In this case, they are ADAM-6060.jar and index.html. Push button, and a confirmation window pops up. After you confirm, it will start processing. This chapter introduces two programming tools for users to execute system data acquisition and control. Since ADAM-6000 modules communicate with a host computer through Ethernet, no additional driver needs to be installed. The DLL includes all necessary function calls to utilize the ADAM-6000 modules to their fullest extent.There is no response if the module detects a syntax error or communication error or if the specified address does not exist. !

delimiter character indicating a valid command was received. ? delimiter character indicating the command was invalid. (cr) is the terminating character, carriage return (0Dh). Note: The latest data returned is the Average value of the preset channels in this module.There is no response if the module detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received. ? delimiter character indicating the command was invalid.There is no response if the module detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received. ? delimiter character indicating the command was invalid.There is no response if the module detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received. ? delimiter character indicating the command was invalid.Each value is interpreted as 4 bits.Each character is interpreted as 4 bits. The first 4-bit value represents the status of channels 4-7; the second 4-bit value represents the status of channels 0-3. A value of 0 means the channel is disabled, while a value of 1 means the channel is enabled. (cr) is the terminating character, carriage return (0Dh) Response !aa(cr) if the command is valid. ?aa(cr) if an invalid operation was entered. There is no response if the module detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received. ? delimiter character indicating the command was invalid. There is no response if the module detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received. ? delimiter character indicating the command was invalid.

Windows Utility provides both decimal and hexadecimal values used for different applications. Description Describes the channel numbers, sensor types, and measurement range of the specified module. Before acquiring the current data of an analog input module, you have to select the input range and integration time. Then the input data will be scaled as the specified range with engineer unit. To provide users more valuable information, the ADAM-6000 analog modules have designed with calculation functions, includes Maximum, Minimum, and Average values of individual channels. Click the Maximum value tab, you will see the historical maximum values in each channel unless to press the against “Reset” buttons. Figure 5-18 Maximum Value Recording Click the Minimum value tab, you will see the historical minimum values in each channel unless to press the against “Reset” buttons. Once the value of the specific channel over or under the limitation, the alarm status could trigger a digital output channel in the ADM-6017. There are several modes for module’s calibration: Zero calibration, Span calibration, CJC calibration, and Analog Output calibration. Only analog input and output modules can be calibrated, and the ADAM-6017 is the first released analog module. Figure 5-21 Zero Calibration Span Calibration Follow the same procedure of zero calibration and click the Execute button. Figure 5-22 Span Calibration 5-3-6 Security Setting Though the technology of Ethernet discovered with great benefits in speed and integration, there also exist risk about network invading form anywhere. Once user setting the password into the ADAM-6000 firmware, the important system configurations (Network, Firmware, Password) are only allowed to be changed by password verification. Figure 5-23 Password Setting Note: The default password of ADAM-6000 is “00000000”. Please make sure to keep the correct password by yourself. If you lose it, please contact to Advantech’s technical support center for help.

5-3-7 Terminal Emulations You can issue commands and receive response by clicking the Terminal button on the tool bar. There are two kinds of command format supported by this emulating function. Users can choose ASCII or Hexadecimal mode as their communication base. If the ASCII mode has been selected, the Windows Utility will translate the request and response string both in Modbus and ASCII format. Please refer Chapter 6-2 to use Modbus Command; and refer Chapter 6-4 to apply ASCII command. The response will show as figure 5-24. This UDP Data Stream function broadcasts up to 8 host PCs simultaneously, and the interval is user-defined from 50ms to 7 Days. Figure 5-25 Data Stream Configuration Data Stream Monitoring After finishing the configuration of Data Stream, you can select the item “Monitor Data Stream” in the function bar or click icon to call up operation display as Figure 5-26. Figure 5-26 Data Stream Monitoring Select the IP address of the ADAM-6000 you want to read data, then click “Start ” button. Instructions to Java Applet Customization Introduction In this section, we will tell you the way to create an applet web page to monitor the status of ADAM-6060 through the Web browser. To write an input processing applet, you need to know how to define a class with multiple methods. To understand how an applet processes input data, you must learn what events are and how events are handled in Java programs. We don’t intend to teach you how to write the applet because it is beyond the scope of our discussion here. Instead, we will provide you with a small-but-useful example as well as the relevant class, methods and suggested template. We refer the interested user who is intended to know more details to the following web site To write an applet that is capable of processing ADAM-6060 input data in a very short time, we provide you with a class which includes all necessary methods. The parameter CoilAddr is integer data type and the coil address of the channel.

There is no response if the module detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received. ? delimiter character indicating the command was invalid. There is no response if the module detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received. ? delimiter character indicating the command was invalid.There is no response if the module detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received. ? delimiter character indicating the command was invalid.Each character is interpreted as 4 bits. There is no response if the module detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received. ? delimiter character indicating the command was invalid.Each character is interpreted as 4 bits.There is no response if the module detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received. ? delimiter character indicating the command was invalid.A is the Set Alarm Mode command. There is no response if the system detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received.A is the Read Alarm Mode command. There is no response if the system detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received.AhEs is the Set Alarm Mode command. There is no response if the system detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received.

The module confirms that its Low alarm function has been enabled.Ch is the Clear Latch Alarm command. AhC is the Set Alarm Connection command. There is no response if the system detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received.RhC is the Read Alarm Connection command. There is no response if the system detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received.Cn identifies the desired digital output channel n (n: 0 to 1) whether interlock with the alarm of the specific analog input channel.AhU is the Set Alarm Limit command. The format is always in engineering units. (cr) represents terminating character, carriage return (0Dh) Response !aa(cr) if the command was valid ?aa(cr) if an invalid operation was entered. The system confirms the command has been received. Note: An analog input module requires a maximum of 2 seconds after it receives a Set Alarm Limit command to let the settings take effect.RhU is the Read Alarm Limit command. There is no response if the system detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received.The command instructs the system to return the High alarm limit value for that channel.S is the Read Alarm Status command. (cr) represents terminating character, carriage return (0Dh) Response !aahl(cr) if the command was valid ?aa(cr) if an invalid operation was entered. There is no response if the system detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received.There is no response if the module detects a syntax error or communication error or if the specified address does not exist. ! delimiter character indicating a valid command was received. ?

delimiter character indicating the command was invalid. The first 2-character portion of the response indicates the address of the ADAM-6000 module.Writing to a single channel (write a bit): first character is 1, second character indicates channel number which can range from 0h to Fh. (data) is the hexadecimal representation of the digital output value(s). When writing to a single channel (bit) the first character is always 0. The value of the second character is either 0 or 1. When writing to all channels (byte) 2 or 4-characters are significant. The digital equivalent of these hexadecimal characters represent the channels' values. Note: If any channel of the digital output module is configured as the output for an analog input alarm, it cannot be reconfigured via digital output commands. Channels used for analog input alarms always have a higher priority. Appendix A Design Worksheets An organized system configuration will lead to efficient performance and reduce engineer effort.We are a non-profit group that run this service to share documents. We need your help to maintenance and improve this website. If an Advantech product ever does prove defective, it will be repaired or replaced at no charge during the warranty period. In fact, most problems reported are minor and are able to be easily solved over the phone. The following table lists each chapter or appendices with its corresponding title and a brief overview of the topics covered in it.Therefore, Advantech provides the necessary DLL drivers, OPC Server, and Windows Utility for users for client data for the ADAM-6000P.Figure 1-2: ADAM-6000 Module Dimension. Users can refer the dimension of the bracket to configure an optimal placement in the panel or cabinet. Fix the bracket first, then, fix the ADAM-6000 module on the bracket. Fix the ADAM-6000 module with the DIN Rail adapter as figure 3-3. Then secured it on the DIN rail as figure 3-4.

If you mount the module on a rail, you should also consider using end brackets at each end of the rail. The digital data is then translated into engineering units.Just adjust the jumper setting to choose the specific input type you need. It provides 12 digital input and 6 digital output channels with 5000V Isolating protection. Mean while, these DI channels allow to be used as 1 KHz counter. Users could configure the specific DI channels to be counters via Windows Utility. Figure 4-10 ADAM-6050 Counter Address Mapping. It provides 12 digital input, 2 digital output, and 2 counter (10 KHz) channels with 5000V Isolating protection. All of the Digital Input channels support input latch function for important signal handling. Users could configure the specific DI channels to be counters via Windows Utility. Figure 4-15: ADAM-6051 Counter Address Mapping. Bonding with an Ethernet port and web page, the ADAM-6060 offers 6 relay (form A) output and 6 digital input channels.Total switching time: 10 msec. Users could configure the specific DI channels to be counters via Windows Utility. Figure 4-20: ADAM-6060 Counter Address Mapping. Users can learn the hardware connection, software installation, communication setting and every procedure for system configuration from these sections. 5-1 System Hardware Configuration As we mentioned in chapter 3-1, you will need following items to complete your system hardware configuration. Item contents Timeout and Scan Rate setting functions. Please be aware of the time setting for Setup other Ethernet domination usually longer than local network. Item contents on-line help function as user’s operation guide;. Then the tree-structure display area will appeal with the searched units and the relative IP address. Figure 5-4 Network Setting. Moreover, the Windows Utility provides network connection test tool for user to verify whether the communication is workable.

Key-in the specific IP address you want to connect and click button, the testing result will show as Figure 5-5. Link Speed This function will show the current linking speed to be either 10Mbps or 100Mbps. However, the utility will auto-detect the current transmission speed on the network segment and set the transmission speed for the device accordingly without your further efforts. You can read the Digital input status through the change of the indicator icons. Figure 5-10 Operating and Indicating Icons Note 1 The indicator icons are only available to click for digital output channel. If necessary, users could invert the original single for flexible operation needs. Click the specific channel, there will be four working modes for choosing. Figure 5-14 Pulse Output Mode Setting Figure 5-15 Delay Output Mode Setting. The data type of analog Input modules is always “word”.Click the Maximum value tab, you will see the historical maximum values in each channel unless to press the against “Reset”. Once the value of the specific channel over or under the limitation, the alarm status could trigger a digital output channel in the ADM-6017. Figure 5-20 Alarm Setting. There are several modes for module’s calibration: Zero calibration, Span calibration, CJC calibration, and Analog Output calibration. Zero Calibration 1. Figure 5-23 Password Setting Note: The default password of ADAM-6000 is “00000000”. If you lose it, please contact to Advantech’s technical support center for help. There are two kinds of command format supported by this emulating function. If the ASCII mode has been selected, the Windows Utility will translate the request and response string both in Modbus and ASCII format. Figure 5-26 Data Stream Monitoring Select the IP address of the ADAM-6000 you want to read data, then click “Start ” button. The Utility software will begin to receive the stream data on this operation display.